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CONFORMAL COATING AND STAKING (BONDING) GENERAL REQUIREMENTS | |
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Reliable staking and conformal coating results from proper design, control of equipment, materials, work environments and careful workmanship by trained and certified personnel. |
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PREFERRED ADHESIVE BONDING/STAKING Adhesive bonding/staking material has been applied to the parts and locations specified by the approved engineering specification. Material quantity is sufficient to provide required support, but does not negate stress relief or mechanically compromise hardware reliability. |
PREFERRED CONFORMAL COATING Coating covers all areas as specified on the engineering documentation. coating exhibits uniform color, thickness, proper adhesion, is smooth and tack free. No bubbles, entrapped contaminants or particles, excessive fillets, runs, drips, etc. |
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PREFERRED GLASS-BODIED PARTS Glass encased parts (i.e. diodes, etc.) shall be covered with transparent, resilient sleeving or other approved material, prior to staking or conformal coating with a rigid material. NASA-STD-8739.1 [9.2.3.c], [11.6.3.e] |
PREFERRED 3.5 GM PER LEAD/7 GM TOTAL RULE Components weighing 7 grams (0.25 oz.) total, or 3.5 grams (0.12 oz.) per lead, shall be bonded to the mounting surface, in at least four evenly spaced places around component, when no other mechanical support is used. Best Workmanship Practice |
| NASA WORKMANSHIP STANDARDS | |||
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Released: 04.05.2002 |
Revision: |
Revision
Date: |
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Book: 8 |
Section: 8.01 |
Page: 1 |
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CONFORMAL COATING AND STAKING (BONDING) GENERAL REQUIREMENTS (cont.) | |
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PREFERRED TANTALUM CAPACITORS All axial-leaded solid-slug tantalum capacitors shall be staked. NASA-STD-8739.1 [9.2.4], [11.6.3.d] |
PREFERRED UNINSULATED METALLIC-CASED Metallic-cased components mounted over printed conductors or which are in close proximity to uncommon conductove surfaces shall be separated by insulation of suitable thickness. NASA-STD-8739.3 [8.1.2.b] |
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UNACCEPTABLE ADJUSTABLE COMPONENTS The adjustable portion of adjustable components (i.e. potentiometers, variable capacitors, etc.), as well as electrical and mating surfaces shall be left uncoated. Best Workmanship Practice |
UNACCEPTABLE BRIDGING/UNDERFILL Conformal coating and/or staking materials shall not be allowed to bridge between the bottom of ceramic-bodied DIPs, flatpacks or surface mounted parts and the PWB. NASA-STD-8739.1 [9.2.1], [11.6.3.b] |
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UNACCEPTABLE CONFORMAL COAT USED AS STAKING Conformal coating shall not be used as a staking material. Components should be properly staked prior to being conformally coated. Best Workmanship Practice |
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| NASA WORKMANSHIP STANDARDS | |||
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Released: 04.05.2002 |
Revision: |
Revision
Date: |
|
Book: 8 |
Section: 8.01 |
Page: 2 |
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