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Printed Wiring Assemblies (PWAs)
Fatigue fracture - no mechanical support
The
circles highlight broken leads that fractured during
vibration testing in a manner similar to that discussed
elsewhere in this gallery (see fractured leads-qfpga.doc).
These are also due to fatigue fracture, however, unlike
the other example that had inadequate mechanical support,
these had none. A part with leads on only 2 sides is
more susceptible to damage than a quad-pack device because:
a) there are less leads to share the load(s); and b)
there is nothing to dampen loads in the axis perpendicular
to the leads.
Reference :
NASA-STD-8739.1, 4.4
Principles of Reliable Staking and Conformal Coating.
3. Design Considerations for Staking
The staking material selected shall provide adequate
mechanical support to allow the item to survive vibration
levels imposed during end-item use. Rigid staking material
with a low thermal expansion coefficient is generally
desirable. For special cases where parts sensitive to
thermal/mechanical stress are used, application of resilient
materials may be required.
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