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Printed Wiring Assemblies (PWAs)
Improper modification of a solder lug causing short
This solder lug did not have a flatness requirement
specified on the assembly documentation. The printed
wiring assembly was part of a module with another printed
wiring assembly mounted facing it. Because it was bent
upward (in order to have better access during the soldering
operation), this solder lug was in contact with a transistor
on the facing board. Eventually vibration caused the
solder lug to rub through the conformal coating on the
adjacent transistor and result in a short circuit and
module failure
Reference :
NASA-STD-8739.3 Attachment of conductors to terminals.
9.1 General 12. Terminals. Terminals
shall be of proper size to accommodate the conductors.
Terminals and conductors shall not be modified except
for high voltage applications.
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