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Printed Wiring Assemblies (PWAs)
Staking compound negating stress relief
The white arrow in figure 2 points to a fractured
solder connection caused by insufficient stress relief.
The red arrow points to staking material that was applied
directly over the change of direction of the wire where
the stress relief was originally provided.
Reference :
NASA-STD-8739.1, paragraph
9.2-3a:
The staking compound does not negate stress relief of
parts and enclose joints, part leads, or mechanically
compromise the reliability of the hardware.
NASA-STD-8739.3, paragraph
8.1-1:
Stress relief shall be incorporated, wherever possible,
into all leads and conductors terminating in solder
connections to provide freedom of movement of part leads
or conductors between points of constraint. Leads shall
not be temporarily constrained against spring-back force
during solder solidification so that the joint is subject
to residual stress. Examples of stress relief are shown
in figures throughout this chapter.


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