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Wiring and Cabling
Wire Shorting Problem
This
flight connector assembly was found to have 2 reliability
issues related to workmanship. The shield ends on the
twisted pair were found to be improperly trimmed with
no insulation covering the shield strands. In addition
the wire insulation of one of the twisted pairs was
found to be in contact with screw threads creating a
possible shorting problem. Either one of theses conditions
has the potential to cause a failure.
Reference :
NASA-STD-8739.4
19.6 Inspection Criteria
1. Acceptance Criteria.
e. Cable and Harness Assemblies: (11) All exposed
metal is covered as defined on the applicable drawing.
(12) Heat shrinkable sleeving or nonconductive tape
extends at least 5.1 mm (0.2 inch) beyond exposed metal.
(20) Routing does not expose cables and harnesses to
abrasion, cold flow, or cut-through.
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